Service plugHybrid system
High voltage componentsHybrid system
Plug-in hybrid system precautionsHigh voltage componentsCharging
High voltage componentsHybrid battery (traction battery)Traction battery (hybrid battery)Battery (traction battery)Plug-in hybrid system precautionsTake care when handling the hybrid system, as it contains a high voltage system (about
650V at maximum) as well as parts that become extremely hot when the hybrid system
is operating. Obey the caution labels attached to the vehicle.Traction battery (hybrid battery)
LocationHybrid battery (traction battery)
LocationBattery (traction battery)
LocationSystem componentsThe illustration is an example for explanation and may differ from the actual item.Caution labelHigh voltage cables (orange)AC charging inletOnboard traction battery chargerService plugHybrid battery (traction battery)Electric motor (traction motor)Power control unit and DC/DC converterAir conditioning compressorNote:Running out of fuelWhen the vehicle has run out of fuel and the hybrid system cannot be started, refuel
the vehicle with at least enough gasoline to make the low fuel level warning light
(Low fuel level warning light) go off. If there is only a small amount of fuel, the hybrid system may not be able
to start. (The standard amount of fuel is about 2.1 gal. [8.0 L, 1.8 Imp.gal.], when
the vehicle is on a level surface. This value may vary when the vehicle is on a slope.
Add extra fuel when the vehicle is inclined.)Electromagnetic wavesHigh voltage parts and cables on the Plug-in Hybrid Electric Vehicles incorporate
electromagnetic shielding, and therefore emit approximately the same amount of electromagnetic
waves as conventional gasoline powered vehicles or home electronic appliances.Your vehicle may cause sound interference in some third party-produced radio parts.Effect of magnetic forcesIf objects that generate strong magnetic forces, such as large speakers, are placed
inside the luggage compartment or installed nearby, the generated magnetic forces
may negatively affect the hybrid system.Hybrid battery (traction battery) (lithium-ion battery)The hybrid battery (traction battery) has a limited service life.The hybrid battery (traction battery) capacity (the ability to hold a charge) reduces
with time and use in the same way as other rechargeable batteries. The extent at which
capacity reduces changes drastically depending on the environment (ambient temperature,
etc.) and usage conditions, such as how the vehicle is driven and how the hybrid battery
(traction battery) is charged. This is a natural characteristic of lithium-ion batteries,
and is not a malfunction. Also, even though the EV driving range becomes shorter when
the hybrid battery (traction battery) capacity reduces, vehicle performance does not
significantly become worse.In order to reduce the possibility of the capacity reducing, follow the directions
listed on Capacity reduction of the hybrid battery (traction battery), “Capacity reduction of the hybrid battery (traction battery)”.Starting the hybrid system in an extremely cold environmentWhen the hybrid battery (traction battery) is extremely cold (below approximately
-22°F [-30°C]) under the influence of the outside temperature, it may not be possible
to start the hybrid system. In this case, try to start the hybrid system again after
the temperature of the hybrid battery increases due to the outside temperature increase
etc.Warning:High voltage precautionsThe vehicle has high voltage DC and AC systems as well as a 12-volt system. DC and
AC high voltage is very dangerous and can cause severe burns and electric shock that
may result in death or serious injury.Never touch, disassemble, remove or replace the high voltage parts, cables or their
connectors.The hybrid system will become hot after starting as the system uses high voltage.
Be careful of both the high voltage and the high temperature, and always obey the
caution labels attached to the vehicle.Never try to open the service plug access hole located in the luggage compartment.
The service plug is used only when the vehicle is serviced and is subject to high
voltage.Road accident cautionsRoad accident cautionsObserve the following precautions to reduce the risk of death or serious injury:Stop the vehicle in a safe place to prevent subsequent accidents. While depressing
the brake pedal, apply the parking brake and shift the shift position to P to stop
the Plug-in hybrid system. Then, slowly release the brake pedal.Do not touch the high voltage parts, cables and connectors.If electric wires are exposed inside or outside your vehicle, an electric shock may
occur. Never touch exposed electric wires.Do not touch the battery if liquid is leaking from or adhering to it. If electrolyte
(carbonic-based organic electrolyte) from the hybrid battery (traction battery) comes
into contact with the eyes or skin, it could cause blindness or skin wounds. In the
unlikely event that it comes into contact with the eyes or skin, wash it off immediately
with a large amount of water, and seek immediate medical attention.If electrolyte is leaking from the hybrid battery (traction battery), do not approach
the vehicle. Even in the unlikely event that the hybrid battery (traction battery)
is damaged, the internal construction of the battery will prevent a large amount of
electrolyte from leaking out. However, any electrolyte that does leak out will give
off a vapor. This vapor is an irritant to skin and eyes and could cause acute poisoning
if inhaled.Do not bring burning or high-temperature items close to the electrolyte. The electrolyte
may ignite and cause a fire.If a fire occurs in the Plug-in Hybrid Electric Vehicle, leave the vehicle as soon
as possible. Never use a fire extinguisher that is not meant for electric fires. Using
even a small amount of water may be dangerous.If your vehicle needs to be towed, do so with front wheels raised. If the wheels connected
to the electric motor (traction motor) are on the ground when towing, the motor may
continue to generate electricity. This may cause a fire. (If your vehicle needs to be towed)Carefully inspect the ground under the vehicle. If you find that liquid has leaked
onto the ground, the fuel system may have been damaged. Leave the vehicle as soon
as possible.Hybrid battery (traction battery)Your vehicle contains a sealed lithium-ion battery.Never resell, hand over or modify the hybrid battery. To prevent accidents, hybrid
batteries that have been removed from a disposed vehicle are collected through Toyota
dealer. Do not dispose of the battery yourself. Unless the battery is properly collected,
the following may occur, resulting in death or serious injury:The hybrid battery may be illegally disposed of or dumped, and it is hazardous to
the environment or someone may touch a high voltage part, resulting in an electric
shock.The hybrid battery is intended to be used exclusively with your Hybrid Electric Vehicle.
If the hybrid battery is used outside of your vehicle or modified in any way, accidents
such as electric shock, heat generation, smoke generation, an explosion and electrolyte
leakage may occur. When reselling or handing over your vehicle, the possibility of
an accident is extremely high because the person receiving the vehicle may not be
aware of these dangers.If your vehicle is disposed of without the hybrid battery having been removed, there
is a danger of serious electric shock if high voltage parts, cables and their connectors
are touched. In the event that your vehicle must be disposed of, the hybrid battery
must be disposed of by your Toyota dealer or a qualified service shop. If the hybrid
battery is not disposed of properly, it may cause electric shock that can result in
death or serious injury.Caution while drivingIf the vehicle under floor area receives strong shock or impact while driving, stop
the vehicle in a safe area and check around the bottom of the vehicle. If there is
damage to the hybrid battery (traction battery) or liquid leakage, it may lead to
a vehicle fire, etc. Do not touch the vehicle and immediately contact your Toyota
dealer. Even if no damage can be seen under the floor, the hybrid battery (traction
battery) may be damaged. If the vehicle under floor area receives strong shock or
impact, have the hybrid battery (traction battery) inspected by your Toyota dealer.ModificationsDo not modify the vehicle to make the height lower.It is easier for the hybrid battery (traction battery) in the under floor area to
come in contact with the ground when the vehicle is lowered. If the hybrid battery
(traction battery) is damaged, a vehicle fire may occur which could lead to death
or serious injury.Notice:Notice about fuelFor Plug-in Hybrid Electric Vehicles, fuel may remain in the tank for a long time
and undergo changes in quality depending on the how the vehicle is used. Refuel at
least 5.3 gal. (20 L, 4.4 Imp.gal.) of fuel every 12 months (refuel a total of at
least 5.3 gal. [20 L, 4.4 Imp.gal.] over a 12-month period), as this may affect components
of the fuel system or the gasoline engine.If the vehicle has not been refueled for a certain amount of time and it is possible
that the quality of the fuel remaining in the tank has changed, “
No New Fuel has been Added Recently Please refuel” is displayed on the multi-information display when the power switch is turned to
ON. If the message is displayed, refuel the vehicle immediately.Hybrid system
Emergency shut off systemEmergency shut off systemWhen a certain level of impact is detected by the impact sensor, the emergency shut
off system blocks off the high voltage current and stops the fuel pump to minimize
the risk of electrocution and fuel leakage. If the emergency shut off system activates,
your vehicle will not restart. To restart the hybrid system, contact your Toyota dealer.Plug-in hybrid system
Warning messagesTraction battery (hybrid battery)
Warning messagesHybrid warning messageA message is automatically displayed when a malfunction occurs in the hybrid system
or an improper operation is attempted.If a warning message is shown on the multi-information display, read the message and
follow the instructions.Note:If a warning light comes on, a warning message is displayed or the 12-volt battery
is disconnectedThe hybrid system may not start. In that case, try to start the system again. If the
“
READY” indicator does not come on, contact your Toyota dealer.